Environmech Sdn. Bhd. since 2012: Low Temperature Sludge Dryer (Malaysia)

Factory view

The Low Temperature Sludge Drying made by Shincci can directly reduce the moisture of sludge from 83% to 10%-30% as per specific requirement, with volume reduction by 67%, weight reduction by 80% and sterilization by 90%.

It is energy-efficient and eco-friendly and has been extensively applied in Municipal Sludge and Industrial Sludge (e.g. Printing & Dyeing, Chemical, Pharmacy, Papermaking, Plating, Leather).

And then the dried sludge (10%-30% moisture) could be for resource utilization.

Innovative
No conservative
Low temperature & Safe
No loss of heat
Closed-loop,
No pollution release
Exclusive high-tech quadruple-effect of condensing dehumidification
Just experience the drying capacity which twice that of the industry standard
Lower moisture content
Fewer energy consumption
This is what Shincci Low Temperature Sludge Dryer is doing
In a way that is more effective and eco-friendly.

Sludge dewatering and drying process flowsheet step by step:

Sewage Concentration Tank (sludge with 99% moisture)
Sludge dewatered to about 80% moisture by Screw Press
Sludge dried to as low as 10% moisture by SHINCCI sludge dryer
Dried sludge hauled by the trailer
Resource Utilization

Technological - Innovation - Leading - Expert
Up till now, Shincci has originally R&D Low Temperature Sludge Dryer, Swimming Pool Dehumidification Heat Pump and Food & Medicinal Materials Dryer, which is awarded with 60+ National Patents, and appreciated by customers from the countries/regions such as the USA, Germany, UK, Italy, Russia, Romania, Turkey, Japan, India, Republic of Korea, Indonesia, the Philippines, Taiwan, etc.
Representing the currently latest technology application of sludge drying, the Low Temperature Sludge Dryer made by Shincci, breaks through the industrial bottleneck of sludge treatment (e.g. high energy-consumption, low efficiency, odor emission, heavy dust, etc), and provide a combined solution to make the sludge as volume-reduction, harmlessness, stabilization and resource utilization, in a manner of low temperature and safely, no odor emission, no raising dust and energy-efficient.

The above image is dry sludge as end products with moisture content in range of 10 to 30%.

Dehumidification heat pump principle
Using the refrigeration system, the Dehumidification Heat Pump makes the moist air from the drying chamber cool down, which resulting in desorption of moisture; meanwhile, it heats the dry air again with the latent heat retrieved from moisture condensation.
Actually, it is a combination of Dehumidifying (Drying) and Heat Pump (Energy Recovery), which is a cyclic utilization of energy during the drying process.

Low temperature drying principle
The Low Temperature Sludge Dryer, which originally developed by Shincci, works by the principle of Dehumidification Heat Pump. It makes the convection heat go through the wet sludge laid on the conveyor belt, evaporating the moisture of the sludge. Since the whole system is proceeded in a closed loop, there is no waste of any heat during the process.

Container-type Sludge Dryer

Reduce sludge moisture from 83% to 10%, with sludge weight reduction by 75%.
Save transportation costs.
Control processing temperature under 75ºC with outlet dried sludge temperature below 50ºC.
Intrinsic safe and no explosion worries.
Zero odor emission and sterilization rate higher than 90%.
Eco-friendly.
Low electricity consumption: 0.5 kWh/kg.H2O.
High efficiency.

Belt-type Sludge Dryer

1 kWh of electricity alone is capable to remove as much as 4.2 kg of water from wet sludge, compared to normal 1-2.5 kg of water per kWh.
Save energy bills and reduce carbon footprint.
Reduce wet sludge volume by 67% and weight by 80%.
Save transportation costs.
Control processing temperature under 75ºC with outlet dried sludge temperature below 50ºC.
Intrinsic safe and no explosion worries.
Zero odour emission and sterilization rate higher than 90%.
Eco-friendly.

The Low-Temperature Sludge Dryer works by the principle of a Dehumidification Heat Pump. This system makes the circulating hot air go through the wet sludge laid on the conveyor belt, which evaporates the moisture of the sludge. Since the whole system proceeds in a closed loop, there is no waste of any heat during the process.